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Accelerating Biopharmaceutical Drug Development: From Discovery to Manufacturing on a Single Platform

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Daeyeon Lee

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Department of Chemical and Biomolecular Engineering, University of Pennsylvania, PA 19104 USA

Russell Pearce and Elizabeth Crimian Heuer Professor

Director, Artificial Intelligence-driven RNA BioFoundry

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One of the key challenges in drug development is the gap between the methods used for small-scale discovery and those required for large-scale production. Techniques optimized for precision in the lab often do not scale easily to meet the efficiency and regulatory needs of clinical trials and commercial manufacturing. In this presentation, I will showcase how microfluidic platforms can revolutionize both the discovery and manufacturing of drug products. Microfluidics, a versatile tool for precision synthesis, has demonstrated significant potential at the lab scale for producing nano- and microparticle-based drug products. Recent advancements indicate that this approach can be scaled up to commercial production, while preserving the precision and control achieved at the small scale. I will describe our efforts to establish microfluidics as a unified platform for drug discovery and manufacturing, ultimately accelerating the translation of lab breakthroughs into real-world solutions for the pharmaceutical industry. I will use double-emulsion-based drug development as a case study to illustrate how the automation and parallelization of microfluidics could accelerate the commercialization of these drug products. Additionally, I will introduce the newly launched Artificial Intelligence-driven RNA BioFoundry (AIRFoundry), an initiative that leverages emerging computational tools to revolutionize RNA design, synthesis, and delivery, with the goal of democratizing their use in bioscience discovery and applications.

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Keywords: microfluidics, emulsions, particles

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